UNITED
STATES SECURITIES AND EXCHANGE COMMISSION
Washington,
D.C. 20549
FORM
10-Q
R
|
QUARTERLY REPORT PURSUANT TO
SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
|
For
the quarterly period ended September 27, 2008
|
OR
|
£
|
TRANSITION REPORT PURSUANT TO
SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
|
For the transition period
from to
|
Commission
file number 000-52059
1070
Technology Drive
North
Venice, FL 34275
Registrant’s
telephone number: 941-480-1600
State
of Incorporation
|
|
IRS
Employer Identification No.
|
Delaware
|
|
20-0634715
|
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was required
to file such reports), and (2) has been subject to such filing requirements for
the past 90 days.
Yes R
No £
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer or a non-accelerated filer. See definition of accelerated
filer and large accelerated filer in Rule 12b-2 of the Exchange
Act.
Large
accelerated filer o
|
Accelerated
filer þ
|
Non-accelerated
filer o
|
Smaller
reporting companyo
|
|
|
(Do
not check if a smaller reporting company)
|
|
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act).
Yes £ No
R
Indicate
the number of shares outstanding of each of the issuer’s classes of common
stock, as of the latest practicable date.
Common
Stock, $0.01 par value – 35,413,438 shares, as of October 31, 2008.
TABLE
OF CONTENTS
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Page
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Number
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3
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4
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5
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6
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16
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25
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25
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26
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26
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26
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26
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26
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26
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27
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PART I — FINANCIAL INFORMATION
ITEM 1. CONDENSED CONSOLIDATED FINANCIAL
STATEMENTS
CONDENSED
CONSOLIDATED STATEMENTS OF OPERATIONS
(in
thousands, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
Third
Quarter Ended
|
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|
Nine
Months Ended
|
|
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|
September
27,
|
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|
September
29,
|
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|
September
27,
|
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|
September
29,
|
|
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
|
|
(unaudited)
|
|
|
(unaudited)
|
|
Net
sales
|
|
$ |
54,330 |
|
|
$ |
72,054 |
|
|
$ |
169,266 |
|
|
$ |
224,059 |
|
Cost
of sales
|
|
|
38,132 |
|
|
|
49,177 |
|
|
|
115,506 |
|
|
|
147,765 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
Gross
margin
|
|
|
16,198 |
|
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|
22,877 |
|
|
|
53,760 |
|
|
|
76,294 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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Goodwill
and intangible impairment charges
|
|
|
1,600 |
|
|
|
- |
|
|
|
93,600 |
|
|
|
- |
|
Asset
impairment charge
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
826 |
|
Selling,
general and administrative expenses
|
|
|
14,475 |
|
|
|
18,272 |
|
|
|
46,909 |
|
|
|
59,033 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
Income
(loss) from operations
|
|
|
123 |
|
|
|
4,605 |
|
|
|
(86,749 |
) |
|
|
16,435 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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Interest
expense, net
|
|
|
2,236 |
|
|
|
2,772 |
|
|
|
7,153 |
|
|
|
8,697 |
|
Other
expense (income), net
|
|
|
18 |
|
|
|
198 |
|
|
|
(38 |
) |
|
|
428 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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(Loss)
income before income taxes
|
|
|
(2,131 |
) |
|
|
1,635 |
|
|
|
(93,864 |
) |
|
|
7,310 |
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
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Income
tax (benefit) expense
|
|
|
(502 |
) |
|
|
566 |
|
|
|
(13,799 |
) |
|
|
2,656 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
(loss) income
|
|
$ |
(1,629 |
) |
|
$ |
1,069 |
|
|
$ |
(80,065 |
) |
|
$ |
4,654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
(loss) income per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$ |
(0.05 |
) |
|
$ |
0.04 |
|
|
$ |
(2.74 |
) |
|
$ |
0.16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
$ |
(0.05 |
) |
|
$ |
0.04 |
|
|
$ |
(2.74 |
) |
|
$ |
0.16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted
average shares outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
32,082 |
|
|
|
28,572 |
|
|
|
29,183 |
|
|
|
28,279 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
32,082 |
|
|
|
29,513 |
|
|
|
29,183 |
|
|
|
29,447 |
|
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
CONDENSED
CONSOLIDATED BALANCE SHEETS
(in
thousands except per share amounts)
|
|
|
|
|
|
|
|
|
September
27,
|
|
|
December
29,
|
|
|
|
2008
|
|
|
2007
|
|
|
|
(unaudited)
|
|
|
|
|
ASSETS
|
|
|
|
|
|
|
Current
assets:
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
18,822 |
|
|
$ |
19,479 |
|
Accounts
receivable, net
|
|
|
21,387 |
|
|
|
20,956 |
|
Inventories
|
|
|
11,668 |
|
|
|
9,223 |
|
Deferred
income taxes
|
|
|
4,019 |
|
|
|
3,683 |
|
Other
current assets
|
|
|
5,355 |
|
|
|
7,080 |
|
|
|
|
|
|
|
|
|
|
Total
current assets
|
|
|
61,251 |
|
|
|
60,421 |
|
|
|
|
|
|
|
|
|
|
Property,
plant and equipment, net
|
|
|
74,956 |
|
|
|
80,184 |
|
Other
intangible assets, net
|
|
|
91,871 |
|
|
|
96,348 |
|
Goodwill
|
|
|
76,348 |
|
|
|
169,648 |
|
Other
assets, net
|
|
|
1,273 |
|
|
|
1,264 |
|
|
|
|
|
|
|
|
|
|
Total
assets
|
|
$ |
305,699 |
|
|
$ |
407,865 |
|
|
|
|
|
|
|
|
|
|
LIABILITIES
AND SHAREHOLDERS' EQUITY
|
|
|
|
|
|
|
|
|
Current
liabilities:
|
|
|
|
|
|
|
|
|
Accounts
payable and accrued liabilities
|
|
$ |
15,991 |
|
|
$ |
15,235 |
|
Current
portion of long-term debt
|
|
|
95 |
|
|
|
332 |
|
|
|
|
|
|
|
|
|
|
Total
current liabilities
|
|
|
16,086 |
|
|
|
15,567 |
|
|
|
|
|
|
|
|
|
|
Long-term
debt
|
|
|
90,309 |
|
|
|
129,668 |
|
Deferred
income taxes
|
|
|
35,224 |
|
|
|
48,927 |
|
Other
liabilities
|
|
|
2,890 |
|
|
|
3,231 |
|
|
|
|
|
|
|
|
|
|
Total
liabilities
|
|
|
144,509 |
|
|
|
197,393 |
|
|
|
|
|
|
|
|
|
|
Commitments
and contingencies (note 10)
|
|
|
|
|
|
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|
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|
|
|
|
|
|
|
|
|
Shareholders'
equity:
|
|
|
|
|
|
|
|
|
Preferred
stock; par value $.01 per share; 10,000 shares authorized; none
outstanding
|
|
|
- |
|
|
|
- |
|
Common
stock; par value $.01 per share; 200,000 shares authorized; 35,413
and
|
|
|
|
|
|
|
|
|
27,732
shares issued and 35,197 and 27,620 shares outstanding at
|
|
|
|
|
|
|
|
|
September
27, 2008 and December 29, 2007, respectively
|
|
|
352 |
|
|
|
276 |
|
Additional
paid-in-capital
|
|
|
241,506 |
|
|
|
210,964 |
|
Accumulated
other comprehensive loss
|
|
|
(257 |
) |
|
|
(422 |
) |
Accumulated
deficit
|
|
|
(80,411 |
) |
|
|
(346 |
) |
|
|
|
|
|
|
|
|
|
Total
shareholders' equity
|
|
|
161,190 |
|
|
|
210,472 |
|
|
|
|
|
|
|
|
|
|
Total
liabilities and shareholders' equity
|
|
$ |
305,699 |
|
|
$ |
407,865 |
|
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
CONDENSED
CONSOLIDATED STATEMENTS OF CASH FLOWS
(in
thousands)
|
|
|
|
|
|
|
|
|
Nine
Months Ended
|
|
|
|
September
27,
|
|
|
September
29,
|
|
|
|
2008
|
|
|
2007
|
|
|
|
(unaudited)
|
|
|
(unaudited)
|
|
|
|
|
|
|
|
|
Cash
flows from operating activities:
|
|
|
|
|
|
|
Net
(loss) income
|
|
$ |
(80,065 |
) |
|
$ |
4,654 |
|
Adjustments
to reconcile net (loss) income
|
|
|
|
|
|
|
|
|
to
net cash provided by operating activities:
|
|
|
|
|
|
|
|
|
Depreciation
|
|
|
8,575 |
|
|
|
7,656 |
|
Amortization
|
|
|
4,177 |
|
|
|
4,177 |
|
Stock-based
compensation
|
|
|
588 |
|
|
|
1,195 |
|
Excess
tax benefits from stock-based compensation plans
|
|
|
(458 |
) |
|
|
(1,620 |
) |
Deferred
taxes
|
|
|
(13,686 |
) |
|
|
- |
|
Amortization
of deferred financing costs
|
|
|
624 |
|
|
|
648 |
|
Derivative
financial instruments
|
|
|
(38 |
) |
|
|
429 |
|
Impairment
charges
|
|
|
93,600 |
|
|
|
826 |
|
Loss
on disposal of assets
|
|
|
6 |
|
|
|
14 |
|
Change
in operating assets and liabilities:
|
|
|
|
|
|
|
|
|
Accounts
receivable
|
|
|
535 |
|
|
|
439 |
|
Inventories
|
|
|
(2,445 |
) |
|
|
1,210 |
|
Prepaid
expenses and other current assets
|
|
|
757 |
|
|
|
3,610 |
|
Accounts
payable, accrued and other liabilities
|
|
|
729 |
|
|
|
(691 |
) |
|
|
|
|
|
|
|
|
|
Net
cash provided by operating activities
|
|
|
12,899 |
|
|
|
22,547 |
|
|
|
|
|
|
|
|
|
|
Cash
flows from investing activities:
|
|
|
|
|
|
|
|
|
Purchases
of property, plant and equipment
|
|
|
(2,993 |
) |
|
|
(7,864 |
) |
Proceeds
from sales of equipment
|
|
|
58 |
|
|
|
42 |
|
|
|
|
|
|
|
|
|
|
Net
cash used in investing activities
|
|
|
(2,935 |
) |
|
|
(7,822 |
) |
|
|
|
|
|
|
|
|
|
Cash
flows from financing activities:
|
|
|
|
|
|
|
|
|
Proceeds
from exercise of stock options
|
|
|
210 |
|
|
|
1,816 |
|
Excess
tax benefits from stock-based compensation plans
|
|
|
458 |
|
|
|
1,620 |
|
Net
proceeds from issuance of common stock
|
|
|
29,362 |
|
|
|
- |
|
Payments
of capital leases
|
|
|
(17 |
) |
|
|
- |
|
Payments
of financing costs
|
|
|
(634 |
) |
|
|
- |
|
Payments
of long-term debt
|
|
|
(40,000 |
) |
|
|
(35,488 |
) |
|
|
|
|
|
|
|
|
|
Net
cash used in financing activities
|
|
|
(10,621 |
) |
|
|
(32,052 |
) |
|
|
|
|
|
|
|
|
|
Net
decrease in cash and cash equivalents
|
|
|
(657 |
) |
|
|
(17,327 |
) |
Cash
and cash equivalents at beginning of period
|
|
|
19,479 |
|
|
|
36,981 |
|
Cash
and cash equivalents at end of period
|
|
$ |
18,822 |
|
|
$ |
19,654 |
|
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
NOTES
TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(unaudited)
NOTE
1. BASIS OF PRESENTATION
The
accompanying unaudited condensed consolidated financial statements include the
accounts of PGT, Inc. and its wholly-owned subsidiary (collectively the
“Company”) after elimination of intercompany accounts and transactions. These
statements have been prepared in accordance with the instructions to Form 10-Q
and do not include all of the information and footnotes required by United
States Generally Accepted Accounting Principles (“GAAP”) for complete financial
statements. In the opinion of management, all adjustments (consisting only of
normal recurring accruals) considered necessary for a fair presentation have
been included. All significant intercompany accounts and transactions have been
eliminated in consolidation. Operating results for the interim periods are not
necessarily indicative of the results that may be expected for the remainder of
the current year or for any future periods. Each of our Company’s
fiscal quarters ended September 27, 2008 and September 29, 2007 consist of 13
weeks.
The
condensed consolidated balance sheet as of December 29, 2007 is derived
from the audited consolidated financial statements but does not include all
disclosures required by GAAP. This condensed consolidated balance sheet as of
December 29, 2007 and the unaudited condensed consolidated financial
statements included herein should be read in conjunction with the more detailed
audited consolidated financial statements for the year ended December 29,
2007 included in the Company’s most recent annual report on
Form 10-K. Accounting policies used in the preparation of these
unaudited condensed consolidated financial statements are consistent with the
accounting policies described in the Notes to Consolidated Financial Statements
included in the Company’s Form 10-K.
NOTE
2. RESTRUCTURINGS
On
October 25, 2007, we announced a restructuring of the Company as a result of an
in-depth analysis of the Company’s target markets, internal structure, projected
run-rate, and efficiency. The restructuring resulted in a decrease in
the Company’s workforce of approximately 150 employees and included employees at
both its Venice, Florida and Salisbury, North Carolina locations. The
restructuring was undertaken in an effort to streamline operations as well as
improve processes to drive new product development and sales. As a
result of the restructuring, the Company recorded a restructuring charge of $2.4
million in the fourth quarter of 2007. The charge related primarily
to employee separation costs. Of the $2.4 million charge, $1.5
million was disbursed in the fourth quarter of 2007, an additional almost $0.7
million was disbursed in the first quarter of 2008 and the remaining $0.2
million was disbursed in the second quarter of 2008.
On March
4, 2008, we announced a second restructuring of the Company as a result of
continued analysis of the Company’s target markets, internal structure,
projected run-rate, and efficiency. The restructuring resulted in a
decrease in the Company’s workforce of approximately 300 employees and included
employees at both its Venice, Florida and Salisbury, North Carolina
locations. As a result of the restructuring, the Company recorded a
restructuring charge of $1.8 million in the first quarter of 2008, of which $1.1
million is classified within cost of goods sold and $0.7 million is classified
within selling, general and administrative expenses in the accompanying
condensed consolidated statement of operations for the first nine months ended
September 27, 2008. The charge related primarily to employee
separation costs. All of the $1.8 million charge was disbursed in the
first quarter of 2008.
The
following table provides information with respect to our accrual for
restructuring costs:
Accrued
Restructuring Costs
|
|
Beginning
of Period
|
|
|
Charged
to Expense
|
|
|
Disbursed
in Cash
|
|
|
End
of Period
|
|
(in
thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine
months ended September 27, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
2007
Restructuring
|
|
$ |
850 |
|
|
$ |
- |
|
|
$ |
(850 |
) |
|
$ |
- |
|
2008
Restructuring
|
|
|
- |
|
|
|
1,752 |
|
|
|
(1,752 |
) |
|
|
- |
|
For
the first nine months ended September 27, 2008
|
|
$ |
850 |
|
|
$ |
1,752 |
|
|
$ |
(2,602 |
) |
|
$ |
- |
|
NOTE
3. WARRANTY
Our
Company has warranty obligations with respect to most of our manufactured
products. Warranty periods, which vary by product component, range from 1 to 10
years. However, the majority of the products sold have warranties on components
which range from 1 to 3 years. The reserve for warranties is based on
management’s assessment of the cost per service call and the number of service
calls expected to be incurred to satisfy warranty obligations on recorded net
sales. The reserve is determined after assessing our Company’s warranty history
and estimating our future warranty obligations.
The
following table provides information with respect to our warranty
accrual:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Beginning
|
|
|
Charged
to
|
|
|
|
|
|
|
|
|
End
of
|
|
Accrued
Warranty
|
|
of Period
|
|
|
Expense
|
|
|
Adjustments
|
|
|
Settlements
|
|
|
Period
|
|
(in
thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter
ended September 27, 2008
|
|
$ |
4,710
|
|
|
$ |
540
|
|
|
$ |
(34) |
|
|
$ |
(790) |
|
|
$ |
4,426 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter
ended September 29, 2007
|
|
$ |
5,555
|
|
|
$ |
1,445 |
|
|
$ |
(302)
|
|
|
$ |
(1,200) |
|
|
$ |
5,498 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine
months ended September 27, 2008
|
|
$ |
4,986 |
|
|
$ |
2,539 |
|
|
$ |
(485) |
|
|
$ |
(2,614) |
|
|
$ |
4,426 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine
months ended September 29, 2007
|
|
$ |
4,934 |
|
|
$ |
4,492 |
|
|
$ |
(73) |
|
|
$ |
(3,855) |
|
|
$ |
5,498 |
|
NOTE
4. INVENTORIES
Inventories
consist principally of raw materials purchased for the manufacture of our
products. Our Company has limited finished goods inventory since all products
are custom, made-to-order products. Finished goods inventory costs include
direct materials, direct labor, and overhead. All inventories are stated at the
lower of cost (first-in, first-out method) or market
value. Inventories consisted of the following at:
|
|
|
|
|
|
|
|
|
September
27,
|
|
|
December
29,
|
|
|
|
2008
|
|
|
2007
|
|
|
|
(in
thousands)
|
|
|
|
|
|
|
|
|
Finished
goods
|
|
$ |
1,484 |
|
|
$ |
717 |
|
Work
in progress
|
|
|
503 |
|
|
|
654 |
|
Raw
materials
|
|
|
9,681 |
|
|
|
7,852 |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
11,668 |
|
|
$ |
9,223 |
|
NOTE
5. STOCK COMPENSATION EXPENSE
We
account for stock-based compensation in accordance with Statement of Financial
Accounting Standards (“SFAS”) No. 123(R), Share-Based Payment (“SFAS
No. 123(R)”). This statement is a fair-value based approach for measuring
stock-based compensation and requires us to recognize the cost of employee and
non-employee directors’ services received in exchange for our Company’s equity
instruments. Under SFAS No. 123(R), we are required to record compensation
expense over an award’s vesting period based on the award’s fair value at the
date of grant. We recorded compensation expense for stock based
awards of $0.2 million for the third quarter of 2008 and $0.4 million
during the third quarter of 2007. We recorded compensation expense
for stock based awards of $0.6 million for the first nine months of 2008
and $1.2 million during the first nine months of 2007. As of September 27, 2008,
there was $0.4 million and $0.6 million of total unrecognized compensation cost
related to non-vested stock option agreements and non-vested restricted share
awards, respectively. These costs are expected to be recognized in earnings on a
straight-line basis over the weighted average remaining vesting period of 1.3
years.
NOTE
6. NET (LOSS) INCOME PER COMMON SHARE
Net
(loss) income per common share (“EPS”) is calculated in accordance with SFAS No.
128, Earnings per
Share, which requires the presentation of basic and diluted EPS. Basic
EPS is computed using the weighted average number of common shares outstanding
during the period. Diluted EPS is computed using the weighted average number of
common shares outstanding during the period, plus the dilutive effect of common
stock equivalents. Due to the net losses in each of the third quarter
and first nine months of 2008, the effect of compensation plans is
anti-dilutive. Basic and diluted weighted average common shares
outstanding for the third quarter and nine months ended September 29, 2007 have
been restated to give effect to the bonus element included in the rights
offering. See Note 14, “Rights Offering.”
The table
below presents the calculation of EPS and a reconciliation of weighted average
common shares used in the calculation of basic and diluted EPS for our
Company:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third
Quarter Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
27,
|
|
|
September
29,
|
|
|
September
27,
|
|
|
September
29,
|
|
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
|
|
(in
thousands, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
(loss) income
|
|
$ |
(1,629 |
) |
|
$ |
1,069 |
|
|
$ |
(80,065 |
) |
|
$ |
4,654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average
common shares - Basic
|
|
|
32,082 |
|
|
|
28,572 |
|
|
|
29,183 |
|
|
|
28,279 |
|
Add: Dilutive
effect of stock compensation plans
|
|
|
- |
|
|
|
941 |
|
|
|
- |
|
|
|
1,168 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average
common shares - Diluted
|
|
|
32,082 |
|
|
|
29,513 |
|
|
|
29,183 |
|
|
|
29,447 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
(loss) income per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$ |
(0.05 |
) |
|
$ |
0.04 |
|
|
$ |
(2.74 |
) |
|
$ |
0.16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
$ |
(0.05 |
) |
|
$ |
0.04 |
|
|
$ |
(2.74 |
) |
|
$ |
0.16 |
|
NOTE
7. GOODWILL, OTHER INTANGIBLE AND LONG-LIVED
ASSETS
Goodwill
and other intangible assets are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Original
|
|
|
|
September
27,
|
|
|
December
29,
|
|
|
Useful
Life
|
|
|
|
2008
|
|
|
2007
|
|
|
(in
years)
|
|
|
|
(in
thousands)
|
|
|
|
|
Goodwill
|
|
$ |
76,348 |
|
|
$ |
169,648 |
|
|
indefinite
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
intangible assets:
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks
|
|
$ |
62,200 |
|
|
$ |
62,500 |
|
|
indefinite
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Customer
relationships
|
|
|
55,700 |
|
|
|
55,700 |
|
|
|
10
|
|
Less: Accumulated
amortization
|
|
|
(26,029 |
) |
|
|
(21,852 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Subtotal
|
|
|
29,671 |
|
|
|
33,848 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
intangible assets, net
|
|
$ |
91,871 |
|
|
$ |
96,348 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Goodwill
at December 29, 2007
|
|
$ |
169,648 |
|
|
|
|
|
|
|
|
|
Impairment
charge - nine months ended September 27, 2008
|
|
|
(93,300 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Goodwill
at September 27, 2008
|
|
$ |
76,348 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks
at December 29, 2007
|
|
$ |
62,500 |
|
|
|
|
|
|
|
|
|
Impairment
charge - nine months ended September 27, 2008
|
|
|
(300 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks
at September 27, 2008
|
|
$ |
62,200 |
|
|
|
|
|
|
|
|
|
The
impairment evaluation for goodwill is conducted at the end of each fiscal year,
or more frequently if events or changes in circumstances indicate that an asset
might be impaired. The determination of fair value used in the impairment
evaluation is based on a discounted cash flow model and is highly sensitive to
changes in estimated future cash flows and changes in the discount rate used to
evaluate the fair value of the Company. Estimated cash flows are sensitive to,
among other things, changes in the housing market and the economy.
The
Company believes that the weakness in the housing market has resulted in the
prolonged decline in its market capitalization as compared to its book
value. The Company considers the relationship between its market
capitalization and its book value, among other things, when reviewing for
indicators of impairment. During the second quarter of 2008, the
Company concluded that the weakness in the housing sector is likely to persist
longer than previously anticipated by the Company based on its review of, among
other things, sequential quarter housing starts in the second quarter of 2008
compared to the first quarter of 2008, recent turmoil surrounding the nation’s
largest mortgage lenders and the potential negative impact on the availability
of mortgage financing and housing start forecasts published by national home
builder associations which extended the expected recovery in the new home
construction market further out in 2009.
As a
result of these impairment indicators, during the second quarter of 2008 the
Company updated the first step of its goodwill impairment test and determined
that its carrying value exceeded its fair value, indicating that goodwill was
impaired. Having determined that goodwill was impaired, we then began
performing the second step of the goodwill impairment test which involves
calculating the implied fair value of our goodwill by allocating the fair value
of the Company to all of our assets and liabilities other than goodwill
(including both recognized and unrecognized intangible assets) and comparing it
to the carrying amount of goodwill. The Company recorded an estimated
$92.0 million goodwill impairment in the second quarter of 2008 as, at the date
of the filing of the Company’s Quarterly Report on Form 10-Q for the quarter
ended June 28, 2008, the Company had not completed the allocation of fair value
in the second step. During the third quarter of 2008, the Company
completed the second step of the goodwill impairment test and, as a result,
recorded an additional $1.3 million goodwill impairment charge resulting in
goodwill impairment charges totaling $93.3 million in the nine months ended
September 27, 2008. The carrying value of goodwill after impairment
charges included in the accompanying condensed consolidated balance sheet at
September 27, 2008 is $76.3 million.
The
impairment evaluation for indefinite lived intangible assets, which for the
Company are its trademarks, is conducted at the end of each fiscal year, or more
frequently if events or changes in circumstances indicate that an asset might be
impaired. The determination of fair value used in the impairment evaluation is
based on discounted estimates of future projected cost savings attributable to
ownership of the trademarks. The assumptions used in the estimate of
fair value are generally consistent with past performance and are also
consistent with the projections and assumptions that are used in current
operating plans. Such assumptions are subject to change as a result of
changing economic and competitive conditions. The determination of
fair value is highly sensitive to changes in estimated future cash flows and
changes in the discount rate used to evaluate the fair value of the trademarks.
Estimated cash flows are sensitive to changes in the Florida housing market and
changes in the economy, among other things. As a result of the
impairment indicators described above, during the second quarter of 2008, the
Company evaluated its intangible assets with indefinite lives for impairment and
compared the estimated fair value of its trademarks to their carrying value and
preliminarily determined that there was no impairment. During the
third quarter of 2008, as part of finalizing its goodwill impairment test
discussed above, the Company made certain changes to its projections that
affected the previous estimate of fair value and, when compared to the carrying
value of indefinite lived intangibles, resulted in a $0.3 million impairment
charge in the third quarter of 2008. The carrying value of indefinite
lived intangible assets included in the accompanying condensed consolidated
balance sheet at September 27, 2008 is $62.2 million.
The
Company reviews long-lived assets, including its intangible assets subject to
amortization which, for the Company are its customer relationships, for
impairment whenever events or changes in circumstances indicate that the
carrying amount of such assets may not be recoverable. Recoverability of assets
to be held and used is measured by a comparison of the carrying amount of
long-lived assets to future undiscounted net cash flows expected to be generated
by these assets. If such assets are considered to be impaired, the
impairment recognized is the amount by which the carrying amount of the assets
exceeds the fair value of the assets. As a result of the impairment
indicators described above, during the second quarter of 2008, the Company
tested its long-lived assets for impairment by comparing the estimated future
undiscounted net cash flows expected to be generated by these assets to their
carrying value and determined that there was no impairment.
NOTE
8. LONG-TERM DEBT
On
February 14, 2006, the Company entered into a second amended and restated
$235 million senior secured credit facility and a $115 million second
lien term loan due August 14, 2012, with a syndicate of banks. The senior
secured credit facility is composed of a $30 million revolving credit
facility and, initially, a $205 million first lien term loan. As of
September 27, 2008 there was $25.6 million available under the revolving
credit facility.
On April
30, 2008, the Company announced that it entered into an amendment to the credit
agreement. The amendment, among other things, relaxes certain
financial covenants through the first quarter of 2010, increases the applicable
rate on loans and letters of credit, and sets a LIBOR floor. The
effectiveness of the amendment was conditioned, among other things, on the
repayment of at least $30 million of loans under the credit agreement no later
than August 14, 2008, of which no more than $15 million was permitted to come
from cash on hand. In June 2008, the Company used cash generated from
operations to prepay $10 million of outstanding borrowings under the credit
agreement. Using proceeds from the rights offering, the Company made
an additional prepayment of $20 million on August 11, 2008, bringing total
prepayments of debt at that time to $30 million as required under the amended
credit agreement. Having made the total required prepayment and
having satisfied all other conditions to bring the amendment into effect,
including the payment of the fees and expenses of the administrative agent and a
consent fee to participating lenders of 25 basis points of the then outstanding
balance under the credit agreement of $100 million, the amendment became
effective on August 11, 2008. Fees paid to the administrative agent
and lenders totaled $0.6 million and have been deferred and are included in
other assets on the accompanying condensed consolidated balance sheet as of
September 27, 2008. Such fees are being amortized on a straight-line
basis over the remaining term of the credit agreement. See Note 14,
“Rights Offering,” below.
Under the
amendment, the first lien term loan bears interest at a rate equal to an
adjusted LIBOR rate plus a margin ranging from 3.5% per annum to 5% per annum or
a base rate plus a margin ranging from 2.5% per annum to 4.0% per annum, at our
option. The margin in either case is dependent on our leverage
ratio. The loans under the revolving credit facility bear interest at
a rate equal to an adjusted LIBOR rate plus a margin depending on our leverage
ratio ranging from 3.0% per annum to 4.75% per annum or a base rate plus a
margin ranging from 2.0% per annum to 3.75% per annum, at our
option. The amendment established a floor of 3.25% for adjusted
LIBOR. Prior to the effectiveness of the amendment, the first lien
term loan bore interest at a rate equal to an adjusted LIBOR rate plus
3.0% per annum or a base rate plus 2.0% per annum, at our option. The
loans under the revolving credit facility bore interest initially, at our
option, at a rate equal to an adjusted LIBOR rate plus 2.75% per annum or a
base rate plus 1.75% per annum, and the margins above LIBOR and base rate
could have declined to 2.00% for LIBOR loans and 1.00% for base rate loans if
certain leverage ratios were met.
A
commitment fee equal to 0.50% per annum accrues on the average daily unused
amount of the commitment of each lender under the revolving credit facility and
such fee is payable quarterly in arrears. We are also required to pay certain
other fees with respect to the senior secured credit facility including
(i) letter of credit fees on the aggregate undrawn amount of outstanding
letters of credit plus the aggregate principal amount of all letter of credit
reimbursement obligations, (ii) a fronting fee to the letter of credit
issuing bank and (iii) administrative fees.
The first
lien term loan is secured by a perfected first priority pledge of all of the
equity interests of our subsidiary and perfected first priority security
interests in and mortgages on substantially all of our tangible and intangible
assets and those of the guarantors, except, in the case of the stock of a
foreign subsidiary, to the extent such pledge would be prohibited by applicable
law or would result in materially adverse tax consequences, and subject to such
other exceptions as are agreed. The senior secured credit facility contains a
number of covenants that, among other things, restrict our ability and the
ability of our subsidiaries to (i) dispose of assets; (ii) change our
business; (iii) engage in mergers or consolidations; (iv) make certain
acquisitions; (v) pay dividends or repurchase or redeem stock;
(vi) incur indebtedness or guarantee obligations and issue preferred and
other disqualified stock; (vii) make investments and loans;
(viii) incur liens; (ix) engage in certain transactions with
affiliates; (x) enter into sale and leaseback transactions; (xi) issue
stock or stock options under certain conditions; (xii) amend or prepay
subordinated indebtedness and loans under the second lien secured credit
facility; (xiii) modify or waive material documents; or (xiv) change
our fiscal year. In addition, under the senior secured credit facility, we are
required to comply with specified financial ratios and tests, including a
minimum interest coverage ratio, a maximum leverage ratio, and maximum capital
expenditures.
Contractual
future maturities of long-term debt outstanding as of September 27, 2008 are as
follows (in thousands):
Remainder
of 2008
|
|
$ |
23 |
|
2009
|
|
|
329 |
|
2010
|
|
|
1,031 |
|
2011
|
|
|
1,039 |
|
2012
|
|
|
87,982 |
|
|
|
|
|
|
Total
|
|
$ |
90,404 |
|
During
the first nine months of 2007, we prepaid $35.5 million of long-term debt
with cash on hand. During the first nine months of 2008, we prepaid
$40.0 million of long-term debt with cash generated from operations and
from the net proceeds of the rights offering, which totaled $29.4
million.
On an
annual basis, our Company is required to compute excess cash flow, as defined in
our credit and security agreement with the bank. In periods where there is
excess cash flow, our Company is required to make prepayments in an aggregate
principal amount determined through reference to a grid based on the leverage
ratio. No such prepayments were required for the year ended December 29,
2007. The term note and line of credit require that our Company also maintain
compliance with certain restrictive financial covenants, the most restrictive of
which requires our Company to maintain a total leverage ratio, as defined in the
credit agreement, as amended, of not greater than certain predetermined amounts.
Our Company believes that we are in compliance with all restrictive financial
covenants.
NOTE
9. COMPREHENSIVE (LOSS) INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third
Quarter Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
27,
|
|
|
September
29,
|
|
|
September
27,
|
|
|
September
29,
|
|
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
|
|
(in
thousands)
|
|
|
(in
thousands)
|
|
Net
(loss) income
|
|
$ |
(1,629 |
) |
|
$ |
1,069 |
|
|
$ |
(80,065 |
) |
|
$ |
4,654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
comprehensive (loss) income, net of taxes:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization
of ineffective interest rate swap,
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
net of tax benefit of $30 for the quarter and $91 for
|
|
|
|
|
|
|
|
|
|
|
|
|
|
the
first nine months ended September 29, 2007
|
|
|
- |
|
|
|
(47 |
) |
|
|
- |
|
|
|
(143 |
) |
Change
in the fair value of interest rate swap,
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
net
of tax benefit of $5 for the quarter ended
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September
29, 2007, and tax expense of $28 and
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$30 for the first nine months ended September 27,
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
and September 29, 2007, respectively
|
|
|
- |
|
|
|
(8 |
) |
|
|
46 |
|
|
|
42 |
|
Change
in the fair value of forward contracts for
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
aluminum,
net of tax benefit of $234 and $190
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
for
the quarter ended September 27, 2008 and
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September
29, 2007, and tax expense of $77 and
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
tax benefit of $174 for the first nine months ended
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September
27, 2008 and September 29, 2007,
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
respectively
|
|
|
(366 |
) |
|
|
(298 |
) |
|
|
119 |
|
|
|
(273 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
comprehensive (loss) income
|
|
$ |
(1,995 |
) |
|
$ |
716 |
|
|
$ |
(79,900 |
) |
|
$ |
4,280 |
|
NOTE
10. COMMITMENTS AND CONTINGENCIES
Litigation
Our
Company is a party to various legal proceedings in the ordinary course of
business. Although the ultimate disposition of those proceedings cannot be
predicted with certainty, management believes the outcome of any claim that is
pending or threatened, either individually or in the aggregate, will not have a
materially adverse effect on our operations, financial position or cash
flows.
NOTE
11. INCOME TAXES
The
Company or its subsidiary files income tax returns in the U.S. federal
jurisdiction and various states. With few exceptions, the Company is no longer
subject to U.S. federal examinations by tax authorities for years before 2003
and state and local income tax examinations by tax authorities for years before
2003 in states where the Company or a subsidiary has a material tax
presence.
The
Company adopted the provisions of FASB Interpretation No. 48 (“FIN 48”), Accounting for Uncertainty in Income
Taxes, an interpretation of FASB Statement No. 109, Accounting for Income
Taxes, on January 1, 2007. We did not recognize any material
liability for unrecognized tax benefits in conjunction with our FIN 48
implementation and there were no changes to our unrecognized tax benefits during
2007 or the first nine months of 2008. However, should we accrue for such
liabilities if they arise in the future we will recognize interest and penalties
associated with uncertain tax positions as part of our income tax
provision.
We had an
effective tax rate of 23.6% for the quarter ended September 27, 2008 and an
effective tax rate of 34.6% for the quarter ended September 29,
2007. Our effective tax rate was 14.7% for the first nine months of
2008 and our effective tax rate was 36.3% for the first nine months of
2007. Excluding the deferred tax benefits totaling $0.3 million
related to the $1.6 million of impairment charges recorded in the quarter and
$13.8 million related to the $93.6 million of impairment charges and a $0.1
million valuation allowance recorded against the deferred tax assets for North
Carolina state tax credits recorded in the nine months ended September 29, 2008,
we would have had an effective tax rate of 36.5% for the quarter and 36.4% for
the first nine months ended September 27, 2008.
NOTE
12. FAIR VALUE MEASUREMENTS
In
September 2006, the Financial Accounting Standards Board (FASB) issued SFAS No.
157, “Fair Value Measurements” (SFAS No.
157). SFAS No. 157 defines fair value, establishes a framework for
measuring fair value in accordance with accounting principles generally accepted
in the United States, and expands disclosures about fair value
measurements. We adopted the provisions of SFAS No. 157 as of
December 30, 2007 (the first day of our 2008 fiscal year) for financial
instruments. Although the adoption of SFAS No. 157 did not impact our
financial condition, results of operations, or cash flows, we are now required
to provide additional disclosures as part of our interim and annual financial
statements.
SFAS No.
157 establishes a three-tier fair value hierarchy, which prioritizes the inputs
used in measuring fair value. These tiers include: Level 1, defined
as observable inputs such as quoted prices in active markets; Level 2, defined
as inputs other than quoted prices in active markets that are either directly or
indirectly observable; and Level 3, defined as unobservable inputs in which
little or no market data exists, therefore requiring an entity to develop its
own assumptions.
As of
September 27, 2008, we had liabilities required to be measured at fair value on
a recurring basis related to our aluminum hedging activities composed of forward
contracts for the purchase of aluminum. We enter into aluminum forward
contracts to hedge the fluctuations in the purchase price of aluminum extrusion
we use in production. At September 27, 2008, we had 14 outstanding
forward contracts for the purchase of 4.2 million pounds of aluminum at an
average price of $1.23 per pound with maturity dates of between one month and
eight months through May 2009. These contracts are designated as cash
flow hedges since they are highly effective in offsetting changes in the cash
flow attributable to forecasted purchases of aluminum. These aluminum hedges
were in a liability position at September 27, 2008 and had a fair value of
$0.4 million, classified within accrued liabilities in the accompanying
condensed consolidated balance sheet. The Company maintains a $0.8
million line of credit with its commodities broker to cover the liability
position of open contracts for the purchase of aluminum in the event that the
price of aluminum falls. Should the price of aluminum fall to a level
which causes the Company’s liability for open aluminum contracts to exceed $0.8
million, the Company is required to fund daily margin calls to cover the
excess. The Company believes this mitigates non-performance risk as
it places a limit on the amount of the liability for open contracts such that an
impact, if any, on the fair value of the liability due to consideration of
non-performance risk would not be significant. The
Company assesses its risk of non-performance when measuring the fair value of
its financial instruments in a liability position by evaluating its current
liquidity including cash on hand and availability under its revolving credit
facility as compared to the maturities of the financial
liabilities.
Our
aluminum hedges qualify as highly effective for reporting purposes.
Effectiveness of aluminum forward contracts is determined by comparing the
change in the fair value of the forward contract to the change in the expected
cash to be paid for the hedged item. At September 27, 2008, these
contracts were designated as effective. The ending accumulated balance for the
aluminum forward contracts included in accumulated other comprehensive loss, net
of tax, is $0.3 million as of September 27, 2008, of which $0.2 million is
expected to be reclassified to earnings in 2008.
Aluminum
forward contracts identical to those held by the Company trades on the London
Metals Exchange (“LME”). The LME provides a transparent forum and is
the world's largest center for the trading of futures contracts for non-ferrous
metals and plastics. The trading is highly liquid and, therefore, the
metals industry has a high degree of confidence that the trade pricing properly
reflects current supply and demand. The prices are used by the metals
industry worldwide as the basis for contracts for the movement of physical
material throughout the production cycle. Based on this high degree
of volume and liquidity in the LME and the transparency of the market
participants, the valuation price at any measurement date for contracts with
identical terms as to prompt date, trade date and trade price as those we hold
at any time we believe represents a contract's exit price to be used for
purposes of SFAS No. 157. Trade pricing is based on valuation model
inputs that can generally be verified but which require some degree of
judgment. Therefore, we categorize these aluminum forward contracts
as being valued using Level 2 inputs as follows:
|
|
|
|
|
Fair
Value Measurements
|
|
Asset
(Liability)
|
|
|
|
Significant
|
|
|
|
Other
Observable
|
|
September
27,
|
|
Inputs
|
Description
|
2008
|
|
(Level
2)
|
|
(in
thousands)
|
|
|
|
|
Forward
contracts for aluminum
|
$(422)
|
|
$(422)
|
In
February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial
Assets and Financial Liabilities (“SFAS No. 159”). SFAS No. 159 permits
entities to choose to measure many financial instruments and certain other items
at fair value and establishes presentation and disclosure requirements designed
to facilitate comparisons between entities that choose different measurement
attributes for similar types of assets and liabilities. SFAS No. 159 was
effective for our Company beginning in fiscal year 2008. We chose not to
elect the fair value option provided under SFAS No. 159 for financial
instruments that existed as of December 30, 2007, the first day of our 2008
fiscal year.
The
Company adopted Financial Staff Position No. SFAS 157-3, “Determining the
Fair Value of a Financial Asset When the Market for That Asset is Not Active”
(FSP SFAS 157-3), which was issued on October 10, 2008. FSP SFAS 157-3
clarifies the application of SFAS No. 157 in a market that is not active
and provides an example to illustrate key considerations in determining the fair
value of a financial asset when the market for the financial asset is not
active. The adoption of FSP SFAS 157-3 did not have an impact on the Company’s
consolidated financial statements.
NOTE
13. RECENT ACCOUNTING PRONOUNCEMENTS
In March
2008, the FASB issued Statement No. 161, “Disclosures about Derivative
Instruments and Hedging Activities—an amendment of FASB Statement No. 133” (SFAS
No. 161). SFAS No. 161 requires entities that utilize derivative
instruments to provide qualitative disclosures about their objectives and
strategies for using such instruments, as well as any details of
credit-risk-related contingent features contained within
derivatives. SFAS No. 161 also requires entities to disclose
additional information about the amounts and location of derivatives located
within the financial statements, how the provisions of SFAS 133 have been
applied, and the impact that hedges have on an entity’s financial position,
financial performance, and cash flows. SFAS No. 161 is effective for
fiscal years and interim periods beginning after November 15, 2008, with early
application encouraged. We currently provide information about our
hedging activities and use of derivatives in our annual filings with the SEC,
including many of the disclosures required by SFAS No. 161. We
currently anticipate the adoption of SFAS No. 161 will not have a material
impact on the disclosures provided annually.
In April
2008, the FASB issued FSP 142-3, “Determination of the Useful Life of Intangible
Assets”, (FSP 142-3). FSP 142-3 amends the factors that should be considered in
developing renewal or extension assumptions used to determine the useful life of
a recognized intangible asset under SFAS No. 142, “Goodwill and Other Intangible
Assets”. FSP 142-3 is effective for fiscal years beginning after December 15,
2008. The Company is currently assessing the impact of FSP 142-3, if
any, on its consolidated financial position and results of
operations.
In May
2008, the FASB issued Statement No. 162, “The Hierarchy of Generally
Accepted Accounting Principles” (SFAS No. 162). SFAS No. 162 identifies the
sources of accounting principles and the framework for selecting the principles
used in the preparation of financial statements of nongovernmental entities that
are presented in conformity with generally accepted accounting principles in the
United States. SFAS No. 162 is effective mid-November 2008. The company
does not expect the impact of SFAS No. 162 to be material to its Condensed
Consolidated Financial Statements.
On August
1, 2008, the Company filed Amendment No. 1 to the Registration Statement on Form
S-3 filed on March 28, 2008 relating to a previously announced offering of
rights to purchase 7,082,687 shares of the Company’s common stock with an
aggregate value of approximately $30 million. The registration
statement relating to the rights offering was declared effective by the United
States Securities and Exchange Commission on August 4, 2008 and the Company
distributed to each holder of record of the Company’s common stock as of close
of business on August 4, 2008, at no charge, one non-transferable subscription
right for every four shares of common stock held by such holder under the basic
subscription privilege. Each whole subscription right entitled its
holder to purchase one share of PGT’s common stock at the subscription price of
$4.20 per share. The rights offering also contained an
over-subscription privilege that permitted all basic subscribers to purchase
additional shares of the Company’s common stock up to an amount equal to the
amount available to each under the basic subscription
privilege. Shares issued to each participant in the over-subscription
were determined by calculating each subscribers’ percentage of the total shares
over-subscribed, times the number of shares available in the over-subscription
privilege. The rights offering expired on September 4,
2008.
The
rights offering was fully subscribed resulting in the Company distributing all
7,082,687 shares of its common stock available, including 6,157,586 shares under
the basic subscription privilege and 925,101 under the over-subscription
privilege, representing an 86.9% basic subscription participation
rate. There were requests for 4,721,763 shares under the
over-subscription privilege representing an allocation rate of 19.6% to each
over-subscriber for the 925,101 shares available in the over
subscription. Of the 7,082,687 shares issued, 4,295,158 shares were
issued to JLL Partners Fund IV (“JLL”) the Company’s majority shareholder,
including 3,615,944 shares issued under the basic subscription privilege and
679,214 shares issued under the over-subscription privilege. Prior to
the rights offering, JLL held 14,463,776 shares, or 51.1%, of the Company’s
outstanding common stock. With the completion of the rights offering,
the Company has 35,413,438 total shares of common stock outstanding of which JLL
holds 53.0%.
Net
proceeds of $29.4 million from the rights offering were used to repay a portion
of the outstanding indebtedness under our amended credit
agreement. See Note 8, “Long-Term Debt” above.
ITEM 2. MANAGEMENT’S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
The
following discussion of our financial condition and results of operations should
be read in conjunction with the Management’s Discussion and Analysis of
Financial Condition and Results of Operations and the consolidated financial
statements and notes thereto for the year ended December 29, 2007 included
in our most recent annual report on Form 10-K.
Special
Note Regarding Forward-Looking Statements
This
document includes forward-looking statements regarding, among other things, our
financial condition and business strategy. Forward-looking statements provide
our current expectations and projections about future events. Forward-looking
statements include statements about our expectations, beliefs, plans,
objectives, intentions, assumptions, and other statements that are not
historical facts. As a result, all statements other than statements of
historical facts included in this discussion and analysis and located elsewhere
in this document regarding the prospects of our industry and our prospects,
plans, financial position, and business strategy may constitute forward-looking
statements within the meaning of Section 21E of the Exchange Act. In addition,
forward-looking statements generally can be identified by the use of
forward-looking terminology such as “may,” “could,” “expect,” “intend,”
“estimate,” “anticipate,” “plan,” “foresee,” “believe,” or “continue,” or the
negatives of these terms or variations of them or similar terminology, but the
absence of these words does not necessarily mean that a statement is not
forward-looking.
Forward-looking
statements are subject to known and unknown risks and uncertainties and are
based on potentially inaccurate assumptions that could cause actual results to
differ materially from those expected or implied by the forward-looking
statements. Although we believe that the expectations reflected in these
forward-looking statements are reasonable, we can give no assurance that these
expectations will occur as predicted. All subsequent written and oral
forward-looking statements attributable to us or persons acting on our behalf
are expressly qualified in their entirety by the cautionary statements included
in this document. These forward-looking statements speak only as of the date of
this report. We undertake no obligation to publicly revise any forward-looking
statement to reflect circumstances or events after the date of this report or to
reflect the occurrence of unanticipated events, except as may be required by
applicable securities laws.
Risks
associated with our business, an investment in our securities, and with
achieving the forward-looking statements contained in this report or in our news
releases, Web sites, public filings, investor and analyst conferences or
elsewhere, include, but are not limited to, the risk factors described below.
Any of the risk factors described below could cause our actual results to differ
materially from expectations and could have a material adverse effect on our
business, financial condition or results of operations. We may not succeed in
addressing these challenges and risks.
Current
Operating Conditions and Outlook
In the
third quarter of 2008, new housing permits in Florida decreased 43%
compared to the third quarter of 2007 and were down 10% from the second
quarter of 2008. Also in the third quarter of 2008, the availability
of credit decreased significantly as the mortgage crisis widened. In
response to the deterioration in the housing market, we have taken a number of
steps to enhance profitability and conserve capital. As
discussed in “Other Developments – Restructurings” below, we adjusted our
operating cost structure to more closely align with current
demand. In addition, we decreased our capital spending in 2007 and
have further restricted capital spending in the first nine months of
2008. However, we also view this market downturn as an opportunity to
gain market share from our competitors. For instance, we have
introduced new incentive programs offered to both our distributors and end
users. We also increased marketing and sales efforts in areas outside
of our dominant markets, including northern Florida, the Gulf Coast and the
Carolinas and other southeastern states resulting in some incremental sales
outside of Florida compared to last year. Finally, we introduced new
products and expanded product lines to broaden our product
offering. As a result of these actions, we continue to
outperform the underlying market. However, gross margins have declined to
31.8% in the first nine months of 2008 from 34.1% in the first nine months of
2007 due, mainly, to the impact of the loss of operating leverage against fixed
costs.
While the
homebuilding industry is in a down cycle, we still believe the long-term outlook
for the housing industry is positive due to growth in the underlying
demographics. At this point, it appears as though the housing market has not hit
bottom. Despite these unfavorable operating conditions, we still believe that,
in the long-term, we can grow organically by gaining market share and
outperforming our underlying markets. However, we believe difficult market
conditions affecting our business will continue and the recent downturn in the
economy as a result if the mortgage crisis may have a further negative effect on
our operating results and year-over-year comparisons.
Economic
conditions have recently deteriorated significantly in the United States,
and the housing industry, most notably the Company’s primary
market of Florida, is in a period of prolonged deterioration. These conditions
may persist and remain depressed for the foreseeable future. Economic conditions
have been negatively impacted by slowing growth and the mortgage
crisis ultimately causing liquidity and credit concerns. Continuing adverse
economic conditions in our markets could likely negatively impact our business,
which could result in reduced demand for our products, increased price
competition, increased risk in the collectibility of cash from our customers
potentially resulting in increased reserves for doubtful accounts and write-offs
of accounts receivable, and higher operating costs. If economic conditions
deteriorate further, we may experience adverse impacts on our business,
operating results and financial condition.
Other
Developments
Restructurings
On
October 25, 2007, we announced a restructuring of the Company as a result of an
in-depth analysis of the Company’s target markets, internal structure, projected
run-rate, and efficiency. The restructuring resulted in a decrease in
the Company’s workforce of approximately 150 employees and included employees at
both its Venice, Florida and Salisbury, North Carolina locations. The
restructuring was undertaken in an effort to streamline operations as well as
improve processes to drive new product development and sales. As a
result of the restructuring, the Company recorded a restructuring charge of $2.4
million in the fourth quarter of 2007. The charge related primarily
to employee separation costs.
On March
4, 2008, we announced a second restructuring of the Company as a result of
continued analysis of the Company’s target markets, internal structure,
projected run-rate, and efficiency. The restructuring resulted in a
decrease in the Company’s workforce of approximately 300 employees and included
employees at both its Venice, Florida and Salisbury, North Carolina
locations. As a result of the restructuring, the Company recorded a
restructuring charge of $1.8 million in the first quarter of
2008. The charge related primarily to employee separation
costs.
Selected
Financial Data
In the
following table, we show financial data derived from our unaudited statements of
operations as a percentage of total revenues for the periods
indicated.
|
|
Third
Quarter Ended
|
|
|
Nine
Months Ended
|
|
|
|
September
27,
|
|
|
September
29,
|
|
|
September
27,
|
|
|
September
29,
|
|
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
|
|
|
|
|
|
|
Net
sales
|
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
100.0 |
% |
Cost
of sales
|
|
|
70.2 |
% |
|
|
68.3 |
% |
|
|
68.2 |
% |
|
|
65.9 |
% |
Gross
margin
|
|
|
29.8 |
% |
|
|
31.7 |
% |
|
|
31.8 |
% |
|
|
34.1 |
% |
Goodwill
and intangible impairment charges
|
|
|
2.9 |
% |
|
|
0.0 |
% |
|
|
55.3 |
% |
|
|
0.0 |
% |
Asset
impairment charge
|
|
|
0.0 |
% |
|
|
0.0 |
% |
|
|
0.0 |
% |
|
|
0.4 |
% |
Selling,
general and administrative expenses
|
|
|
26.6 |
% |
|
|
25.4 |
% |
|
|
27.7 |
% |
|
|
26.3 |
% |
Income
(loss) from operations
|
|
|
0.3 |
% |
|
|
6.3 |
% |
|
|
(51.2 |
%) |
|
|
7.4 |
% |
Interest
expense, net
|
|
|
4.1 |
% |
|
|
3.8 |
% |
|
|
4.2 |
% |
|
|
3.9 |
% |
Other
expense (income), net
|
|
|
0.0 |
% |
|
|
0.3 |
% |
|
|
0.0 |
% |
|
|
0.2 |
% |
(Loss)
income before income taxes
|
|
|
(3.8 |
%) |
|
|
2.2 |
% |
|
|
(55.4 |
%) |
|
|
3.3 |
% |
Income
tax (benefit) expense
|
|
|
(0.9 |
%) |
|
|
0.8 |
% |
|
|
(8.2 |
%) |
|
|
1.2 |
% |
Net
(loss) income
|
|
|
(2.9 |
%) |
|
|
1.4 |
% |
|
|
(47.2 |
%) |
|
|
2.1 |
% |
RESULTS
OF OPERATIONS FOR QUARTER ENDED SEPTEMBER 27, 2008 AND SEPTEMBER 29,
2007
Net
sales
Net sales
decreased nearly $17.8 million, or 24.6%, in the third quarter of 2008, compared
to the 2007 third quarter. Net sales for the third quarter of 2008
were $54.3 million, compared with net sales of $72.1 million for the third
quarter of 2007. The following table shows net sales classified by
major product category (sales in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter
Ended
|
|
|
|
|
|
|
September
27, 2008
|
|
|
September
29, 2007
|
|
|
|
|
|
|
Sales
|
|
|
%
of sales
|
|
|
Sales
|
|
|
%
of sales
|
|
|
%
change
|
|
Product
category:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
WinGuard
Windows and Doors
|
|
$ |
37.7 |
|
|
|
69.4 |
% |
|
$ |
50.0 |
|
|
|
69.3 |
% |
|
|
(24.6 |
%) |
Other
Window and Door Products
|
|
|
16.6 |
|
|
|
30.6 |
% |
|
|
22.1 |
|
|
|
30.7 |
% |
|
|
(24.9 |
%) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
net sales
|
|
$ |
54.3 |
|
|
|
100.0 |
% |
|
$ |
72.1 |
|
|
|
100.0 |
% |
|
|
(24.6 |
%) |
Net sales
of WinGuard branded products were $37.7 million for the third quarter of 2008, a
decrease of $12.3 million, or 24.6%, from $50.0 million in net sales for the
2007 third quarter. Demand for WinGuard branded products is driven
by, among other things, increased enforcement of strict building codes mandating
the use of impact-resistant products, increased consumer and homebuilder
awareness of the advantages provided by impact-resistant windows and doors over
“active” forms of hurricane protection, and our successful marketing
efforts. The decrease in sales of our WinGuard branded products was
driven mainly by the decline in new home construction but also to some extent by
the lack of storm activity during the two most recent hurricane seasons in the
coastal markets of Florida served by the Company.
Net sales
of Other Window and Door Products were $16.6 million for the third quarter of
2008, a decrease of $5.5 million, or 24.9%, from $22.1 million in net sales for
the 2007 third quarter. The decrease was mainly due to the decline in
new housing. New housing demand has traditionally impacted sales of
our Other Window and Door Products more than our WinGuard Window and Door
Products.
Gross
margin
Gross
margin was $16.2 million for the third quarter of 2008, a decrease of $6.7
million, or 29.2%, from $22.9 million for the third quarter of 2007. This
decrease was largely due to lower sales volumes of all of our products, most
significantly of our WinGuard branded windows and doors, sales of which
decreased 24.6% compared to the prior year quarter, and the resulting loss
of operating leverage against fixed costs.
Impairment
Charges
The
Company believes that the weakness in the housing market has resulted in the
prolonged decline in its market capitalization as compared to its book
value. The Company considers the relationship between its market
capitalization and its book value, among other things, when reviewing for
indicators of impairment. During the second quarter of 2008, the
Company concluded that the weakness in the housing sector is likely to persist
longer than previously anticipated by the Company based on its review of, among
other things, sequential quarter housing starts in the second quarter of 2008
compared to the first quarter of 2008, recent turmoil surrounding the nation’s
largest mortgage lenders and the potential negative impact on the availability
of mortgage financing and housing start forecasts published by national home
builder associations which extended the expected recovery in the new home
construction market further out in 2009.
As a
result of these impairment indicators, during the second quarter of 2008 the
Company updated the first step of its goodwill impairment test and determined
that its carrying value exceeded its fair value, indicating that goodwill was
impaired. Having determined that goodwill was impaired, we then began
performing the second step of the goodwill impairment test which involves
calculating the implied fair value of our goodwill by allocating the fair value
of the Company to all of our assets and liabilities other than goodwill
(including both recognized and unrecognized intangible assets) and comparing it
to the carrying amount of goodwill. The Company recorded an estimated
$92.0 million goodwill impairment in the second quarter of 2008 as, at the date
of the filing of the Company’s Quarterly Report on Form 10-Q for the quarter
ended June 28, 2008, the Company had not completed the allocation of fair value
in the second step. During the third quarter of 2008, the Company
completed the second step of the goodwill impairment test and, as a result,
recorded an additional $1.3 million goodwill impairment charge resulting in
goodwill impairment charges totaling $93.3 million in the nine months ended
September 27, 2008.
During
the second quarter of 2008, also as a result of the impairment indicators
described above, the Company evaluated its intangible assets with indefinite
lives for impairment and compared the estimated fair value of its trademarks to
their carrying value and preliminarily determined that there was no
impairment. During the third quarter of 2008, as part of finalizing
its goodwill impairment test discussed above, the Company made certain changes
to its projections that affected the previous estimate of fair value and, when
compared to the carrying value of indefinite lived intangibles, resulted in a
$0.3 million impairment charge in the third quarter of 2008.
Selling,
general and administrative expenses
Selling,
general and administrative expenses were $14.5 million for the third quarter of
2008, a decrease of $3.8 million, from $18.3 million for the 2007 third
quarter. This decrease was mainly due to a $2.5 million decrease in
personnel related costs as the result of the cost saving actions initiated by
the Company in the fourth quarter of 2007 and first quarter of 2008 as well as a
decrease in commissions, a $1.0 million decrease in marketing costs primarily
due to a lower level of advertising and a $0.4 million decrease in warranty and
service costs. These cost savings were partially offset by a $0.5
million increase in fuel costs. The remaining decrease is due
primarily to an overall lower level of spending due to cost saving initiatives
and lower volume. As a percentage of sales, selling, general and
administrative expenses increased during the third quarter of 2008 to 26.6%
compared to 25.4% for the third quarter of 2007, mainly due to the decrease in
sales volume.
Interest
expense, net
Interest
expense, net was $2.2 million in the third quarter of 2008, a decrease of almost
$0.6 million, or 19.3%, from $2.8 million for the third quarter of
2007. The decrease was due to a decrease in average debt level in the
third quarter of 2008 compared to the third quarter of 2007, partially offset by
lower interest income due to lower average level of cash in banks in the 2008
third quarter compared to the 2007 third quarter. Included in
interest expense in the third quarters of 2008 and 2007 are $0.2 million and
$0.1 million, respectively, of deferred financing costs written-off related to
the prepayments of debt in each period.
Other
expenses (income), net
There
were other expenses of less than $0.1 million for the third quarter of 2008
compared to other expenses of $0.2 million for the 2007 third quarter. The
amounts in the third quarter of 2008 relate to portions of aluminum hedges
designated as over-hedges and in the third quarter of 2007 to ineffective
interest rate and aluminum hedges.
Income
tax (benefit) expense
We had an
effective tax rate of 23.6% for the quarter ended September 27, 2008 and an
effective tax rate of 34.6% for the quarter ended September 29,
2007. Excluding the deferred tax benefits totaling $0.3 million
related to the $1.6 million of impairment charges recorded in the third quarter
of 2008, we would have had an effective tax rate of 36.5% for the third quarter
of 2008.
RESULTS
OF OPERATIONS FOR FIRST NINE MONTHS ENDED SEPTEMBER 27, 2008 AND SEPTEMBER 29,
2007
Net
sales
Net sales
decreased $54.8 million, or 24.5%, in the first nine months of 2008, compared to
the 2007 first nine months. Net sales for the first nine months of
2008 were $169.3 million, compared with net sales of $224.1 million for the
first nine months of 2007. The following table shows net sales
classified by major product category (sales in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine
Months Ended
|
|
|
|
|
|
|
September
27, 2008
|
|
|
September
29, 2007
|
|
|
|
|
|
|
Sales
|
|
|
%
of sales
|
|
|
Sales
|
|
|
%
of sales
|
|
|
%
change
|
|
Product
category:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
WinGuard
Windows and Doors
|
|
$ |
118.2 |
|
|
|
69.8 |
% |
|
$ |
152.6 |
|
|
|
68.1 |
% |
|
|
(22.5 |
%) |
Other
Window and Door Products
|
|
|
51.1 |
|
|
|
30.2 |
% |
|
|
71.5 |
|
|
|
31.9 |
% |
|
|
(28.5 |
%) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
net sales
|
|
$ |
169.3 |
|
|
|
100.0 |
% |
|
$ |
224.1 |
|
|
|
100.0 |
% |
|
|
(24.5 |
%) |
Net sales
of WinGuard branded products were $118.2 million for the first nine months of
2008, a decrease of $34.4 million, or 22.5%, from $152.6 million in net sales
for the 2007 first nine months. Demand for WinGuard branded products
is driven by, among other things, increased enforcement of strict building codes
mandating the use of impact-resistant products, increased consumer and
homebuilder awareness of the advantages provided by impact-resistant windows and
doors over “active” forms of hurricane protection, and our successful marketing
efforts. The decrease in sales of our WinGuard branded products was
driven mainly by the decline in new housing but, also, to some extent by the
lack of storm activity during the two most recent hurricane seasons in the
coastal markets of Florida served by the Company.
Net sales
of Other Window and Door Products was $51.1 million for the first nine months of
2008, a decrease of $20.4 million, or 28.5%, from $71.5 million in net sales for
the 2007 first nine months. The decrease was mainly due to the
decline in new housing. New housing demand has traditionally impacted
sales of our Other Window and Door Products more than our WinGuard Window and
Door Products.
Restructuring
Charge
On March
4, 2008 we announced a second restructuring of the Company as a result of
continued analysis of the Company’s target markets, internal structure,
projected run-rate, and efficiency. As a result of the restructuring,
the Company recorded a restructuring charge of $1.8 million in the first quarter
of 2008 of which $1.1 million is included in cost of goods sold and $0.7 million
is included in selling, general and administrative expenses. The
charge related primarily to employee separation costs.
Gross
margin
Gross
margin was $53.8 million for the first nine months of 2008, a decrease of $22.5
million, or 29.5%, from $76.3 million for the first nine months of 2007. This
decrease was largely due to lower sales volumes of all of our products, most
significantly of our WinGuard branded windows and doors, sales of which
decreased 22.5% compared to the prior year first nine months, and the
resulting loss of operating leverage against fixed costs. Cost of
goods sold in the first nine months of 2008 also includes a $1.1 million charge
related to the restructuring actions taken in the 2008 first
quarter.
Impairment
Charges
See
“Results of Operations for the Quarter Ended September 27, 2008 and September
27, 2007 – Impairment Charges.” During the third quarter of 2008, as
part of finalizing its goodwill impairment test discussed above, the Company
made certain changes to its projections that affected the previous estimate of
fair value and, when compared to the carrying value of indefinite lived
intangibles, resulted in a $0.3 million impairment charge in the third quarter
of 2008.
Asset
Impairment Charge
We own a
225,000 square foot facility in Lexington, North Carolina which was vacant
and being marketed for sale as a result of the completion of our move to our
larger Salisbury facility. In the second quarter of 2007, we recorded
an impairment charge of $0.8 million to reduce the carrying value of the assets
comprising the Lexington facility to their then estimated fair market
value. In December 2007, we reclassified the real estate as held and
used when we made the decision to utilize the facility to produce a
special-order product to be used in large-scale commercial
projects. At that time, we resumed depreciation of the assets that
comprise the Lexington real estate.
Selling,
general and administrative expenses
Selling,
general and administrative expenses were $46.9 million for the first nine months
of 2008, a decrease of $12.1 million, from $59.0 million for the 2007 first nine
months. This decrease was mainly due to a $5.4 million decrease in
personnel related costs as the result of the cost saving actions initiated by
the Company in the fourth quarter of 2007 and first quarter of 2008 as well as
decreases in commissions and incentive compensation, a $3.0 million decrease in
marketing costs primarily due to a lower level of advertising, a $1.5 million
decrease in warranty and service costs, a $0.6 million decrease in stock-based
compensation expense and a $0.5 million decrease in Sarbanes-Oxley compliance
costs. These decreases were partially offset by a $1.3 million
increase in fuel costs and $0.7 million in restructuring costs
included in selling general and administrative expenses in the first quarter of
2008. The remaining decrease is due primarily to an overall lower
level of spending due to cost saving initiatives and lower volume. As
a percentage of sales, selling, general and administrative expenses increased
during the first nine months of 2008 to 27.7% compared to 26.3% for the first
nine months of 2007, mainly due to the restructuring charge and the decrease in
volume.
Interest
expense, net
Interest
expense, net was $7.2 million in the first nine months of 2008, a decrease of
$1.5 million, or 17.8% from $8.7 million for the first nine months of
2007. The decrease was due to a decrease in average debt level in the
first nine months of 2008 compared to the first nine months of 2007 as well as
lower amortization of deferred financing costs, partially offset by lower
interest income due to lower average level of cash in banks in the 2008 first
nine months compared to the 2007 first nine months. Included in
interest expense in the first nine months of 2008 and 2007 are $0.3 million and
$0.4 million, respectively, of deferred financing costs written-off related to
the prepayments of debt in each period.
Other
expenses (income), net
There was
other income of less than $0.1 million for the first nine months of 2008
compared to other expenses of $0.4 million for the 2007 first nine months. The
amounts in the first nine months of 2008 relate to the effects of aluminum
hedges, both those that are ineffective and those that are effective overhedges,
and in the first nine months of 2007 to the effect of ineffective interest rate
and aluminum hedges.
Income
tax (benefit) expense
We had an
effective tax rate of 14.7% for the first nine months of 2008 and an effective
tax rate of 36.3% for the first nine months of 2007. Excluding the
deferred tax benefits totaling $13.8 million related to the $93.6 million of
impairment charges recorded in the first nine months of 2008 and a $0.1 million
valuation allowance recorded against the deferred tax assets for North Carolina
state tax credits, we would have had an effective tax rate of 36.4% for the
first nine months of 2008.
Liquidity
and Capital Resources
Our
principal source of liquidity is cash flow generated by operations, supplemented
by borrowings under our credit facilities. This cash generating
capability provides us with financial flexibility in meeting operating and
investing needs. Our primary capital requirements are to fund working
capital needs, meet required debt payments, including debt service payments on
our credit facilities, and fund capital expenditures.
Consolidated
Cash Flows
Operating activities. Cash
provided by operating activities was $12.9 million in the first nine months of
2008 compared to $22.5 million in the first nine months of 2007. In
the first nine months of 2008, we had net cash collections from customers
totaling $171.4 million and other cash collections of $3.2 million, primarily
from scrap aluminum sales. In the first nine months of 2008, we
disbursed $97.0 million in cash related to payments of accounts payable,
primarily to our vendors, and $60.5 million in cash to employees and for other
payroll-related expenses. We also received a $2.8 million federal tax
refund and used $6.6 million in cash to pay debt service costs. In
the first nine months of 2007, we had net cash collections from customers
totaling $229.9 million and other cash collections of $3.7 million, primarily
from scrap aluminum sales. In the first nine months of 2007, we
disbursed $124.6 million in cash related to payments of accounts payable,
primarily to our vendors, and $76.6 million in cash to employees and for other
payroll-related expenses. We also used $9.3 million in cash to pay
debt service costs. Days sales outstanding (DSO), which we calculate
as accounts receivable divided by recent average daily sales, was 38 days at
September 27, 2008 and 37 days at December 29, 2007, compared to 38 days at
September 29, 2007 and 46 days at December 30, 2006.
Investing activities. Cash
used in investing activities was $2.9 million for the first nine months of 2008,
compared to $7.8 million for the first nine months of 2007. The decrease in cash
used in investing activities was mainly due to restrictions placed on capital
spending in the first nine months of 2008.
Financing activities. Cash
used in financing activities was $10.6 million in the first nine months of
2008. In June 2008, we prepaid $10.0 million of our long-term debt
with cash generated from operations. Using proceeds from the rights
offering, which resulted in $29.4 million in net cash proceeds, we
prepaid an additional $20.0 million of our long-term debt in August 2008 and
another $10.0 million in September 2008, for a total of $40 million in debt
prepayments since the beginning of 2008. Cash proceeds from stock
option exercises in the first nine months of 2008 totaled $0.2 million with
related excess tax benefits of $0.5 million. Payment of deferred
financing costs related to the effectiveness of the amendment of our credit
agreement totaled $0.6 million. Cash used in financing activities was
$32.1 million in the first nine months of 2007. In February 2007,
June 2007, July 2007 and September 2007, we prepaid $20.0 million, $5.0 million,
$4.5 million and $6.0 million, respectively, of our long-term debt, primarily
from cash generated from operations and cash on hand. This use of
cash was partially offset by cash proceeds from stock option exercises of $1.8
million and related excess tax benefits of $1.6 million
Non-cash financing and investing
activities. During the second quarter of 2008, the Company entered into
capital leases totaling approximately $0.4 million for the acquisition of
equipment.
Capital Resources. On
February 14, 2006, our Company entered into a second amended and restated $235
million senior secured credit facility and a $115 million second lien term loan
due August 14, 2012, with a syndicate of banks. The senior secured credit
facility is composed of a $30 million revolving credit facility and, initially,
a $205 million first lien term loan. At September 27, 2008, the
Company had $90 million of debt outstanding under the first lien term loan and
letters of credit totaling $4.4 million which reduced availability under the
revolving credit facility to $25.6 million.
On April
30, 2008, the Company announced that it entered into an amendment to the credit
agreement. See “Recent Developments” below. Under the
amendment, the first lien term loan bears interest at a rate equal to an
adjusted LIBOR rate plus a margin depending on our leverage ratio ranging from
3.5% per annum to 5% per annum or a base rate plus a margin ranging from 2.5%
per annum to 4.0% per annum, at our option. The loans under the
revolving credit facility bear interest at a rate equal to an adjusted LIBOR
rate plus a margin depending on our leverage ration ranging from 3.0% per annum
to 4.75% per annum or a base rate plus a margin ranging from 2.0% per annum to
3.75% per annum, at our option. The amendment established a floor of
3.25% for adjusted LIBOR. Prior to the amendment, the first lien term
loan bore interest, at our option, at a rate equal to an adjusted LIBOR rate
plus 3.0% per annum or a base rate plus 2.0% per annum, at our
option. The amendment became effective on August 14,
2008. The loans under the revolving credit facility bore interest
initially, at our option, at a rate equal to an adjusted LIBOR rate plus 2.75%
per annum or a base rate plus 1.75% per annum, and the margins above LIBOR and
base rate could have declined to 2.00% for LIBOR loans and 1.00% for base rate
loans if certain leverage ratios were met.
A
commitment fee equal to 0.50% per annum accrues on the average daily unused
amount of the commitment of each lender under the revolving credit facility and
such fee is payable quarterly in arrears. We are also required to pay certain
other fees with respect to the senior secured credit facility including (i)
letter of credit fees on the aggregate undrawn amount of outstanding letters of
credit plus the aggregate principal amount of all letter of credit reimbursement
obligations, (ii) a fronting fee to the letter of credit issuing bank and (iii)
administrative fees.
The first
lien term loan is secured by a perfected first priority pledge of all of the
equity interests of our subsidiary and perfected first priority security
interests in and mortgages on substantially all of our tangible and intangible
assets and those of the guarantors, except, in the case of the stock of a
foreign subsidiary, to the extent such pledge would be prohibited by applicable
law or would result in materially adverse tax consequences, and subject to such
other exceptions as are agreed. The senior secured credit facility contains a
number of covenants that, among other things, restrict our ability and the
ability of our subsidiaries to (i) dispose of assets; (ii) change our business;
(iii) engage in mergers or consolidations; (iv) make certain acquisitions; (v)
pay dividends or repurchase or redeem stock; (vi) incur indebtedness or
guarantee obligations and issue preferred and other disqualified stock; (vii)
make investments and loans; (viii) incur liens; (ix) engage in certain
transactions with affiliates; (x) enter into sale and leaseback transactions;
(xi) issue stock or stock options of our subsidiary; (xii) amend or prepay
subordinated indebtedness and loans under the second lien secured credit
facility; (xiii) modify or waive material documents; or (xiv) change our fiscal
year. In addition, under the first lien secured credit facility, we are required
to comply with specified financial ratios and tests, including a minimum
interest coverage ratio, a maximum leverage ratio, and maximum capital
expenditures.
On August
1, 2008, the Company filed Amendment No. 1 to the Registration Statement on Form
S-3 filed on March 28, 2008 relating to a previously announced offering of
rights to purchase 7,082,687 shares of the Company’s common stock with an
aggregate value of approximately $30 million. The registration
statement relating to the rights offering was declared effective by the United
States Securities and Exchange Commission on August 4, 2008 and the Company
distributed to each holder of record of the Company’s common stock as of close
of business on August 4, 2008, at no charge, one non-transferable subscription
right for every four shares of common stock held by such holder under the basic
subscription privilege. Each whole subscription right entitled its
holder to purchase one share of PGT’s common stock at the subscription price of
$4.20 per share. The rights offering expired on September 4,
2008.
The
rights offering was fully subscribed resulting in the Company distributing all
7,082,687 shares of its common stock available. Net proceeds of $29.4
million from the rights offering were used to repay a portion of the outstanding
indebtedness under our amended credit agreement.
Based on
our ability to generate cash flows from operations and our borrowing capacity
under the revolver under the senior secured credit facility, we believe we will
have sufficient capital to meet our short-term and long-term needs, including
our capital expenditures and our debt obligations in 2008.
Capital Expenditures. Capital
expenditures vary depending on prevailing business factors, including current
and anticipated market conditions. For the first nine months of 2008,
capital expenditures were $3.0 million, compared to $7.9 million for the first
nine months of 2007. In the fourth quarter of 2007 and continuing
into 2008, we reduced certain discretionary capital spending to conserve
cash. We anticipate that cash flows from operations and liquidity
from the revolving credit facility will be sufficient to execute our business
plans.
Hedging. We enter
into aluminum forward contracts to hedge the fluctuations in the purchase price
of aluminum extrusion we use in production. The Company enters into
these contracts by trading on the London Metals Exchange (“LME”). The
Company trades on the LME using an international commodities broker that offers
global access to all major markets. The Company maintains an $0.8
million line of credit with its commodities broker to cover the liability
position of open contracts for the purchase of aluminum in the event that the
price of aluminum falls. Should the price of aluminum fall to a level
which causes the Company’s liability for open aluminum contracts to exceed $0.8
million, the Company is required to fund daily margin calls to cover the
excess.
Contractual
Obligations
There
have been no significant changes to our “Disclosures of Contractual Obligations
and Commercial Commitments” table in Part II, Item 7, “Management’s
Discussion and Analysis of Financial Condition and Results of Operations” of our
Annual Report on Form 10-K for the year ended December 29, 2007 as filed with
the Securities and Exchange Commission on March 10, 2008.
Critical
Accounting Policies and Estimates
Our
consolidated financial statements are prepared in accordance with
GAAP. Critical accounting policies are those that are both important
to the accurate portrayal of a Company’s financial condition and results and
require subjective or complex judgments, often as a result of the need to make
estimates about the effect of matters that are inherently
uncertain. We make estimates and assumptions that affect the amounts
reported in our financial statements and accompanying notes. Certain estimates
are particularly sensitive due to their significance to the financial statements
and the possibility that future events may be significantly different from our
expectations. Management has discussed the development and disclosure
of critical accounting policies and estimates with the Audit Committee of our
Board of Directors.
We
identified our critical accounting policies in our Annual Report on Form 10-K
for the year ended December 29, 2007 as filed with the Securities and Exchange
Commission on March 10, 2008. There have been no changes to our
critical accounting policies during the second quarter of 2008.
Stock-Based
Compensation
We
account for stock-based compensation in accordance with Statement of Financial
Accounting Standards (“SFAS”) No. 123(R), Share-Based Payment (“SFAS
No. 123(R)”). This statement is a fair-value based approach for measuring
stock-based compensation and requires us to recognize the cost of employee and
non-employee directors’ services received in exchange for our Company’s equity
instruments. Under SFAS No. 123(R), we are required to record compensation
expense over an award’s vesting period based on the award’s fair value at the
date of grant. We recorded compensation expense for stock based
awards of $0.2 million for the third quarter of 2008 and $0.4 million
during the third quarter of 2007. We recorded compensation expense
for stock based awards of $0.6 million for the first nine months of 2008
and $1.2 million during the first nine months of 2007. As of September 27, 2008,
there was $0.4 million and $0.6 million of total unrecognized compensation cost
related to non-vested stock option agreements and non-vested restricted share
awards, respectively, including the repriced options as described in Item 8 in
footnote 16 under the title “The Repricing” in the Company’s Annual Report on
Form 10-K for the year ended December 29, 2007 as filed on March 10,
2008. These costs are expected to be recognized in earnings on a
straight line basis over the weighted average remaining vesting period of 1.3
years.
Goodwill,
Other Intangible and Long-Lived Assets
The
impairment evaluations for goodwill and indefinite lived intangibles are
conducted at the end of each fiscal year, or more frequently if events or
changes in circumstances indicate that an asset might be impaired. The
determination of fair value used in the impairment evaluation is based on a
discounted cash flow model and is highly sensitive to changes in estimated
future cash flows and changes in the discount rate used to evaluate the fair
value of the Company. Estimated cash flows are sensitive to, among other things,
changes in the housing market and the economy. A more severe or
prolonged downturn in the housing market or a further downturn in the overall
economy as a result of, among other things, the availability of credit due to
the current mortgage crisis could result in a reduction in our estimates of
future cash flows.
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT
MARKET RISK
We
experience changes in interest expense when market interest rates change.
Changes in our debt could also increase these risks. Based on debt outstanding
at September 27, 2008, a one percentage-point increase (decrease) in interest
rates would result in approximately $0.9 million of additional (reduced)
interest costs annually. As of September 27, 2008 we had no interest
rate swaps or caps in place which means our debt is all adjustable-rate
debt.
From time
to time, we utilize derivative financial instruments to hedge price movements in
our aluminum materials. Based on contracts that settle in the fourth
quarter of 2008, we have covered approximately 70% of our anticipated needs
through the end of 2008 at an average price of $1.27 per
pound. In the third quarter of 2008, we entered into additional
aluminum hedging instruments that settle at various times through December 2009
that cover approximately 64% of our anticipated needs during 2009 at an average
price of $1.04 per pound. Short-term changes in the cost of aluminum,
which can be significant, are sometimes passed on to our customers through price
increases, however, there can be no guarantee that we will be able to continue
to pass on such price increases to our customers or that price increases will
not negatively impact sales volume, thereby adversely impacting operating
margins.
Based on
the volume of purchases of aluminum over recent months and the average price of
aluminum during October 2008, if not hedged, a 10% increase in the cost of
aluminum would increase cost of sales on an annualized basis by $1.9
million. Our aluminum hedges at September 27, 2008 had a fair
value of $0.4 million, classified within accrued liabilities in the
accompanying condensed consolidated balance sheet. A 10% decrease in
the cost of aluminum would decrease the fair value of these hedges by $0.2
million thus increasing the liability by the same amount.
ITEM 4. CONTROLS AND PROCEDURES
Disclosure Controls and Procedures.
Disclosure controls and procedures are controls and other procedures that
are designed to ensure that information required to be disclosed in the
Company’s reports filed or submitted under the Exchange Act is recorded,
processed, summarized and reported within the time periods specified in the
Securities and Exchange Commission’s rules and forms.
A control
system, however, no matter how well conceived and operated, can at best provide
reasonable, not absolute, assurance that the objectives of the control system
are met. Additionally, a control system reflects the fact that there are
resource constraints, and the benefits of controls must be considered relative
to costs. Because of the inherent limitations in all control systems, no
evaluation of controls can provide absolute assurance that all control issues
and instances of error or fraud, if any, within our Company have been
detected, and due to these inherent limitations, misstatements due to error or
fraud may occur and not be detected.
Our chief
executive officer and chief financial officer, with the assistance of
management, evaluated the design, operation and effectiveness of our disclosure
controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the
Exchange Act) as of the end of the period covered by this report (the
“Evaluation Date”). Based on that evaluation, our chief executive officer and
chief financial officer concluded that, as of the Evaluation Date, our
disclosure controls and procedures were effective for the purposes of ensuring
that information required to be disclosed in our reports filed under the
Exchange Act is recorded, processed, summarized and reported within the time
periods specified in the Securities and Exchange Commission’s rules and forms,
and that such information is accumulated and communicated to management,
including our chief executive officer and chief financial officer, as
appropriate to allow timely decisions regarding required
disclosure.
Changes in Internal Control over
Financial Reporting. During the period covered by this report, there have
been no changes in our internal control over financial reporting identified in
connection with the evaluation described above that have materially affected, or
are reasonably likely to materially affect, our internal control over financial
reporting.
We are
involved in various claims and lawsuits incidental to the conduct of our
business in the ordinary course. We carry insurance coverage in such amounts in
excess of our self-insured retention as we believe to be reasonable under the
circumstances and that may or may not cover any or all of our liabilities in
respect to claims and lawsuits. We do not believe that the ultimate resolution
of these matters will have a material adverse impact on our financial position
or results of operations.
Although
our business and facilities are subject to federal, state and local
environmental regulation, environmental regulation does not have a material
impact on our operations. We believe that our facilities are in material
compliance with such laws and regulations. As owners and lessees of real
property, we can be held liable for the investigation or remediation of
contamination on such properties, in some circumstances without regard to
whether we knew of or were responsible for such contamination. Our current
expenditures with respect to environmental investigation and remediation at our
facilities are minimal, although no assurance can be provided that more
significant remediation may not be required in the future as a result of spills
or releases of petroleum products or hazardous substances or the discovery of
previously unknown environmental conditions.
In
addition to the other information set forth in this report, you should carefully
consider the factors discussed in Part 1, “Item 1A. Risk Factors” in
our Annual Report on Form 10-K for the year ended December 29, 2007,
which could materially affect our business, financial condition or future
results. The risks described in our Annual Report on Form 10-K are not the
only risks facing our Company. Additional risks and uncertainties not
currently known to us or that we currently deem to be immaterial also may
materially adversely affect our business, financial condition and/or operating
results.
ITEM 2. UNREGISTERED SALE OF EQUITY
SECURITIES
Unregistered
Sales of Equity Securities
During
the first nine months ended September 27, 2008, we issued an aggregate of
479,417 shares of our common stock to certain officers, employees and/or former
employees upon the exercise of options associated with the Rollover Stock Option
Agreement included as Exhibit 10.18 to Amendment No. 1 to the
Registration Statement of the Company on Form S-1, filed with the Securities and
Exchange Commission on April 21, 2006, Registration No. 333-132365. We
received aggregate proceeds of $210,428 as a result of the exercise of these
options. The Company relied on the exemption from registration provided by
Section 4(2) of the Securities Act of 1933 in reliance on, among other
things, representations and warranties obtained from the holders of such
options. During the quarter ended September 27, 2008, we did not
issue any shares of our common stock under our 2004 Stock Incentive
Plan.
The
options related to the shares issued above were granted prior to our initial
public offering. None of the foregoing transactions involved any underwriters,
underwriting discounts or commissions, or any public offering.
Use
of Proceeds
Not
applicable.
ITEM 3. DEFAULTS UPON SENIOR
SECURITIES
None.
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY
HOLDERS
None.
None.
The
following items are attached or incorporated herein by reference:
31.1*
|
Certification
of chief executive officer pursuant to Section 302 of the Sarbanes-Oxley
Act of 2002.
|
31.2*
|
Certification
of chief financial officer pursuant to Section 302 of the Sarbanes-Oxley
Act of 2002.
|
32.1**
|
Certification
of chief executive officer and chief financial officer pursuant to 18
U.S.C. Section 1350, as adopted pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
____________
* Filed
herewith.
** Furnished
herewith.
SIGNATURES
Pursuant
to the requirements of the Securities Exchange Act of 1934, the Registrant has
duly caused this report to be signed on its behalf by the undersigned thereunto
duly authorized.
|
PGT, INC.
|
|
(Registrant)
|
|
|
Date:
November 6, 2008
|
/s/ Rodney
Hershberger
|
|
Rodney
Hershberger
|
|
President
and Chief Executive Officer
|
|
|
Date:
November 6, 2008
|
/s/ Jeffrey T.
Jackson
|
|
Jeffrey
T. Jackson
|
|
Executive
Vice President and Chief Financial
Officer
|
EXHIBIT
INDEX
31.1*
|
Certification
of chief executive officer pursuant to Section 302 of the Sarbanes-Oxley
Act of 2002.
|
31.2*
|
Certification
of chief financial officer pursuant to Section 302 of the Sarbanes-Oxley
Act of 2002.
|
32.1**
|
Certification
of chief executive officer and chief financial officer pursuant to 18
U.S.C. Section 1350, as adopted pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
____________
* Filed
herewith.
** Furnished
herewith.